Corrugated Carton Production Line – High-Efficiency, Precision Engineering for Modern Packaging Solutions
Discover a complete corrugated cardboard manufacturing system engineered for durability, speed, and precision. This fully integrated production line delivers consistent quality in every sheet of corrugated board, making it ideal for businesses seeking reliable automation in packaging material fabrication. From raw paper handling to final cutting, each component is designed with industrial-grade materials and smart control systems that ensure seamless operation across global markets.
Key Features:
This advanced corrugated carton production line includes an electric Mill Roll Stand, single facer, dual pre-heating unit, gluing machine, thin blade slitter-scorer, transverse cutting machine, and conveyor bridge—all working in perfect synchronization. The system supports paper widths up to 1600mm and can handle reels from 400x800mm to 1400x1600mm, offering flexibility for various production needs. With digital controls, pneumatic adjustments, and high-torque motors (2.2 kW main drive), this setup ensures minimal downtime and maximum throughput efficiency.
Detailed Description:
The electric mill roll stand features symmetrical construction for dual reel loading, enabling faster changeovers without manual intervention. Equipped with centralized electrical controls and friction-based lifting mechanisms, it maintains precise tension during unwinding—critical for preventing web breaks or misalignment. Its robust cast-iron frame and pneumatically braked drums support loads up to 2000kg per side, ensuring safe handling of heavy rolls.
The single facer uses a cover-type design with built-in oil-filled gearbox transmission and hardened alloy steel corrugating rollers (DIA 268mm, HRC58+ hardness). These rollers are precision-ground and capable of over one million meters of continuous service life, even under demanding conditions. A dual-preheating system with 600mm heating cylinders (Q235B steel) provides uniform temperature distribution across the paper surface, optimizing adhesion during lamination.
The gluing station employs hard-chrome-plated anilox rollers and squeegee units for accurate glue application, while pressure rollers adjust automatically via pneumatic actuation. This guarantees consistent bond strength and minimizes waste—a key advantage for eco-conscious manufacturers. Meanwhile, the double facer integrates intensive press rollers and cooling sections that maintain dimensional stability, preventing curling or warping in finished boards.
A dedicated thin blade slitter-scorer enhances product accuracy by using tungsten steel blades that remain sharp for extended periods. It also features adjustable creasing depth and automatic transverse alignment, reducing operator error and improving foldability for box assembly. The computerized transverse cutter offers ±1mm precision, programmable length settings (500–9999mm), and automated stacking capabilities—ideal for batch processing in high-volume operations.
Applications:
Perfect for corrugated box factories, packaging plants, and custom print shops worldwide, this production line meets international standards for quality and safety. Whether producing shipping containers, retail displays, or specialty packaging, it supports both small-batch customization and large-scale industrial output. Designed for compliance with ISO 9001 and CE-certified machinery practices, it’s suitable for use in North America, Europe, Australia, and other regions outside China and its territories.
User Feedback Highlights:
Operators report reduced labor costs due to automated reel changes, fewer web breaks thanks to intelligent tension control, and improved product consistency compared to older models. Maintenance teams appreciate the modular design, which simplifies part replacement and routine servicing. Many users highlight the ease of integration with existing production lines, particularly when upgrading from semi-automatic systems.
Frequently Asked Questions:
Is this system compatible with different paper types? Yes—it works efficiently with kraft linerboard, test linerboard, and recycled substrates commonly used in corrugated manufacturing. Can it be customized for specific board thicknesses? Absolutely—the adjustable roller gap and gluing parameters allow for customization between 3-ply and 5-ply configurations. How does it perform in humid environments? The sealed gearboxes and corrosion-resistant components ensure stable performance even in high-moisture facilities such as food packaging plants or warehouse-based operations.
Product Categories : Corrugated Cardboard Production Line > Corrugated Cardboard Production Line
