Automatic 2 ply production line corrugation machine

Automatic 2-Ply Corrugated Paper Production Line Machine – High-Efficiency, Precision Engineering for Modern Packaging Solutions

This advanced automatic 2-ply corrugation machine is engineered for industrial-scale paperboard manufacturing, delivering consistent quality, high throughput, and minimal downtime. Designed for global markets outside China, Hong Kong, Macau, and Taiwan, it meets international standards for durability, safety, and operational efficiency in packaging production environments.

Key features include a fingerless vacuum suction feeding system with adjustable airflow control—ensuring smooth material handling without damage to delicate paper substrates. The unit employs individual drive boxes coupled with universal joint transmission to distribute force evenly across the rollers, enhancing stability during continuous operation. A fully pneumatic control system manages glue roller pressure, corrugation pressing, and single-side bonding, ensuring uniform adhesion and reducing waste.

The intelligent design incorporates an automatic glue supply mechanism integrated with an electric separation serum system, enabling precise adjustments in gluing width and thickness. Digital displays powered by PLC-based automation allow real-time monitoring and fine-tuning of adhesive application—critical for maintaining product consistency in high-speed operations. Bearings are lubricated using fire-resistant grease, extending service life under demanding conditions. The corrugating roll itself is crafted from premium chrome-molybdenum alloy steel, heat-treated to a hardness of HRC 55–60, then precision-ground and chrome-plated for superior wear resistance and surface finish.

Speed regulation is achieved via frequency-controlled motors that support stepless speed adjustment while synchronizing with downstream equipment—a crucial advantage for flexible production scheduling. Optional integration of a magic eye tracking system allows automatic detection of paper misalignment or glue interruptions, triggering immediate machine stoppage to prevent defects and reduce material loss.

Designed for versatility, this machine supports various paper grades and can be customized in color upon request. It operates at a working speed of up to 80 meters per minute with a power consumption of just 15 kW, making it energy-efficient compared to conventional models. Ideal for manufacturers producing corrugated boxes, shipping containers, and custom packaging solutions for e-commerce, food & beverage, electronics, and logistics industries.

Users report significant improvements in output consistency and reduced manual intervention thanks to its automated systems. Operators appreciate the intuitive controls and robust build quality, which contribute to lower maintenance costs over time. Many businesses have successfully scaled their packaging lines using this model as a core component of their production strategy.

Common questions often revolve around setup complexity and compatibility with different paper weights. While initial configuration may require trained personnel, the modular design simplifies installation. The machine performs optimally with paper GSM ranging from 120 to 300, suitable for both light-duty and heavy-duty applications. Maintenance intervals are typically every 3–6 months depending on usage intensity, with routine checks focusing on the glue system, roller alignment, and motor performance.

Product Categories : Corrugated Cardboard Production Line > Corrugated Cardboard Production Line