Corrugated Carton Flexo Printing Slotting Die-Cutting Machine with Stacker – High-Speed, Precision Packaging Solution for Modern Box Production
This advanced corrugated carton flexo printing slotting die-cutting machine is engineered for industrial-grade performance in packaging manufacturing. Designed to handle a wide range of paperboard thicknesses and box sizes, it delivers seamless integration of flexographic printing, precise slotting, and efficient die-cutting—all within a single automated system. With models ranging from ZKYM1020 to ZKYM2536, this equipment caters to both small-batch customization and high-volume production needs across global markets. Whether you're producing retail packaging, shipping containers, or custom-designed boxes, this machine ensures consistent quality, reduced waste, and faster turnaround times.
Key features include an intuitive PLC-controlled touch screen interface that supports order memory and rapid changeovers—ideal for dynamic production environments. The use of imported components such as motors, bearings, and pneumatic elements guarantees reliability and longevity. Chrome-plated rollers and hardened steel cylinders enhance durability while minimizing maintenance. A unique hanging structure allows for quick setup and easy plate changes, reducing downtime between jobs. Safety is prioritized through emergency stop switches on each module—feeder, printer, slotter, and die-cutter—ensuring compliance with international operational standards.
The feeding unit employs a lead-edge system with variable air volume control via inverter technology, ensuring accurate and stable sheet delivery. Dual rubber rollers with spring-loaded adjustment prevent misalignment and ensure uniform tension during processing. Dust removal brushes and suction devices maintain clean surfaces, which is critical for achieving sharp print quality on corrugated substrates. The integrated stacker offers manual or automatic operation, with adjustable platform height up to 1600mm and anti-slip braking mechanisms for secure stacking. Its design includes a self-locking gap adjustment mechanism, eliminating slippage and maintaining precision over extended runs.
The flexo printing section uses precision-ground cylinders made from high-quality alloy steel, chrome-plated for wear resistance and balanced dynamically for smooth operation. An intelligent zeroing function with electromagnetic clutch locking enables precise phase alignment, even during dynamic adjustments. For die-cutting, the machine utilizes a mechanical separation system that lifts the rubber roller when not in use, reducing stress on components and extending service life. This feature also improves accuracy by preventing unintended contact between die and substrate during non-cutting phases. Additionally, the rotary die-cutter supports 360-degree electric phase adjustment via touchscreen controls, allowing fine-tuning without stopping the line.
Common applications include producing folding cartons for food, cosmetics, electronics, pharmaceuticals, and e-commerce packaging. It excels in industries where visual appeal, structural integrity, and production efficiency are paramount. Ideal for manufacturers seeking to streamline their workflow—from raw material input to finished product output—the machine reduces labor dependency and increases throughput. Optional punch units can be added for creating windows, handles, or custom perforations, enhancing versatility for specialized packaging requirements.
Users consistently praise its ease of operation, minimal learning curve, and ability to produce professional-grade results with minimal training. Many report significant reductions in setup time compared to older models, thanks to pre-programmed settings and smart diagnostics. The robust build quality and modular design make it suitable for continuous 24/7 operations in diverse climates and facilities worldwide. While some initial investment is required, the long-term savings in labor, material waste, and energy consumption justify the cost for serious packaging producers.
Common questions often revolve around compatibility with different board weights (typically 200–600 gsm), maximum speed capabilities (up to 220 pieces per minute depending on model), and integration with existing automation systems. Most models support optional accessories like creasing units, gluing stations, and online inspection cameras for quality assurance. Maintenance intervals vary based on usage but generally involve monthly checks of lubrication systems and quarterly inspections of roller alignment and blade sharpness. With proper care, these machines can operate reliably for over a decade, making them a sound investment for growing businesses.
Product Categories : Carton Box Printing Slotting Die-Cutting Machine > ZYKM High speed printing slotting die cutting
