High-Speed Corrugated Board Printing, Slotting, and Die-Cutting Machine for Packaging Production

This advanced multi-functional corrugated board processing machine is engineered for high-efficiency, precision packaging manufacturing. Designed to handle both three-layer and five-layer corrugated cardboard, it integrates paper feeding, printing, slotting, and die-cutting into a single seamless operation—ideal for modern packaging facilities aiming to reduce production time while enhancing quality control. With a maximum speed of 230 pieces per minute (operating at 180 pieces/min), this industrial-grade solution delivers consistent performance across diverse order sizes and material thicknesses.

At the heart of its durability lies a robust frame constructed from 50mm-thick wallboard, treated with medium-frequency quenching and tempering to boost hardness, tensile strength, and wear resistance. Precision-machined using large-scale CNC centers, each component ensures dimensional accuracy and long-term stability under continuous operation. The system features an intelligent PLC color touch screen interface that allows real-time monitoring of phase settings, production counts, and automatic alerts when target quantities are met—streamlining workflow management without manual oversight.

Key features include a high-speed suction feed mechanism that guarantees accurate sheet alignment even with variable cardboard stiffness, vacuum-assisted paper handling to minimize misfeeds, and electrically adjustable side, front, and rear guides for optimal positioning. A dual-sheet feeding option supports both continuous and intermittent modes, offering flexibility for different job requirements. Integrated dust removal brushes and a dedicated air suction unit ensure clean surfaces before printing, minimizing ink defects and improving overall print clarity.

The printing unit boasts a 400mm-diameter chrome-plated roller made from fine-ground seamless steel tubing, balanced for smooth rotation and equipped with an automatic zero-reset function for rapid plate alignment. Anilox rollers offer customizable line screens (200–300 LPI) for precise ink distribution, while pneumatic lift systems prevent ink drying during idle periods. Rubber rollers feature wear-resistant coatings and automatic leveling capabilities, enabling uninterrupted ink flow even during short pauses in production.

For slotting, the machine utilizes a multi-axis design with pre-press and real-pressure forming stages, allowing electric adjustment of box height via digital input. The slotted knife assembly employs hardened, hard-chrome-plated shafts with arc-shaped blades for clean cuts and minimal fiber damage. A screw-driven traverse mechanism combined with linear guides ensures accurate positioning, while a planetary gear structure enables ±0.1mm phase precision for perfect registration between cutting and printing elements.

The die-cutting module includes a ULI rubber roller system made from Taiwan-sourced super-durable elastomer capable of up to six million impressions. Mechanical offset devices allow radial movement of the roller for uniform wear distribution, extending service life significantly. Automatic disengagement of the stencil roller during non-molding phases reduces mechanical stress, preserving blade sharpness and rubber integrity over extended use.

Common applications span carton manufacturing for food, electronics, cosmetics, and logistics industries where consistent quality, fast turnaround, and minimal waste are critical. Whether producing custom boxes or high-volume standard packaging, this machine supports flexible production runs with ease of setup and maintenance.

Users report increased productivity, reduced labor costs, and improved product consistency compared to traditional multi-machine setups. Operators appreciate the intuitive touch interface, reliable automation, and low downtime due to durable construction and smart diagnostics built into the control system.

Frequently asked questions often revolve around material compatibility—this unit handles cardboard thicknesses from 3mm to 12mm—and the ability to store up to 999 pre-set configurations for quick recall. Maintenance intervals are minimized thanks to self-lubricating components, easy-access parts, and automated cleaning functions within the ink delivery system. No specialized tools are required for routine adjustments, making it suitable for operators with basic technical training.

Product Categories : Carton Box Printing Slotting Die-Cutting Machine > ZYKM High speed printing slotting die cutting