Automatic High-Speed Flexo Printing Slotting Die-Cutter Machine – Precision, Efficiency, and Reliability for Corrugated Packaging
Engineered for modern packaging production, this automatic high-speed flexographic printing and die-cutting system delivers exceptional performance in corrugated paper manufacturing. Designed with advanced servo-driven controls, PLC automation, and touch-screen interfaces, it ensures consistent print quality, precise slitting, and efficient die-cutting operations across various paperboard formats. Ideal for businesses seeking to enhance productivity while minimizing manual labor, this machine combines industrial-grade components with smart technology to meet global standards in commercial printing and packaging.
Key Features:
- High-precision servo-controlled operation with full computerized program management for seamless integration into automated workflows
- PLC-based position control using encoder feedback for accurate alignment during multi-color flexographic printing
- Intuitive touch-screen interface enables real-time adjustments, reducing setup time and improving operator efficiency
- Remote telemaintenance support allows technicians to monitor and troubleshoot issues without on-site visits, ensuring minimal downtime
- Robust construction using 20CrMn alloy steel gears (hardened to 60 HRC) for long-lasting transmission accuracy
- All rollers are chrome-plated for enhanced wear resistance and smoother surface finish, crucial for high-quality ink transfer
- Captive-lock union links eliminate play between structural elements, enabling stable, continuous operation over extended periods
- Famous-brand frequency converters and motors ensure reliable speed regulation across different material types and thicknesses
- Multi-color capability supports vibrant, high-resolution flexo printing on corrugated sheets up to 3600mm wide
Detailed Description:
This fully integrated flexo printing, slotting, and die-cutting machine is engineered for professional packaging manufacturers who demand precision, speed, and durability. The feeding unit utilizes leading-edge vacuum-assisted paper handling to process warped or irregular cardboard smoothly—ensuring consistent sheet positioning before entering the printing zone. With electrically controlled phase adjustment and biaxial feeding mechanisms, the system maintains dimensional accuracy even at high speeds, reducing waste and enhancing throughput.
The printing module employs pneumatic plate lifting and electric planetary gear systems for exact registration between colors. Ink delivery is managed via a pneumatic membrane pump that automatically isolates the anilox roller when idle, preventing ink drying and maintaining clean prints. This feature also reduces maintenance needs while supporting complex designs with multiple color layers—ideal for labels, cartons, and promotional packaging.
The slotting station includes three sets of precision blades and four pressure lines for creasing, along with digital phase control for quick reconfiguration. Each blade group operates independently with electric height adjustment, allowing customization for different board thicknesses. Meanwhile, the die-cutting unit features a fixed installation design with rubber cushion rollers that adjust axially for optimal contact pressure—critical for clean cuts and sharp edges in folding box production.
Available models range from ZKYM1020 (speed: 220 pieces/min) to ZYKM2536 (speed: 80 pieces/min), offering scalable solutions based on production volume and format size—from standard A4-sized boxes to large-format display packaging. All units come equipped with hardened steel components, durable coatings, and modular tooling options such as interchangeable wooden dies and linkage-style cutting tools for versatile applications.
Applications & Industries:
Perfect for corrugated box makers, label printers, and custom packaging producers worldwide, this machine excels in environments requiring high-volume output with consistent quality. Whether producing retail packaging, shipping containers, or specialty printed boxes, its ability to handle various substrates—including kraft paper, chipboard, and recycled materials—makes it suitable for food, pharmaceuticals, e-commerce, and consumer goods sectors.
User Feedback Highlights:
Operators praise the intuitive interface, noting how the touchscreen simplifies complex tasks like color calibration and blade alignment. Maintenance teams appreciate the remote diagnostics feature, which significantly reduces service response times. Many users report a 30–50% increase in daily output after switching from older mechanical systems, citing improved reliability and reduced manual intervention.
Frequently Asked Questions:
What makes this machine suitable for international markets? It complies with CE safety standards, uses globally available spare parts, and supports both metric and imperial measurements for easy adaptation across regions.
Can it handle variable print runs efficiently? Yes—the digital phase control and programmable counters allow rapid changeovers between jobs, making it ideal for short-run and mid-volume production scenarios.
Is technical support available outside China? Absolutely. Remote diagnostics and cloud-based troubleshooting services are accessible globally, ensuring timely assistance regardless of location.
How does it compare to traditional mechanical machines? Unlike older models, this system offers greater consistency, lower energy consumption, and faster setup times due to its servo-driven architecture and automated functions.
What kind of training is required? Basic machine operation can be learned in under two days; advanced settings (like ink viscosity control and die alignment) typically require one week of hands-on instruction for operators aiming to maximize efficiency.
Product Categories : Carton Box Printing Slotting Die-Cutting Machine > ZYKM High speed printing slotting die cutting
