2ply single facer corrugated cardboard making machine

2Ply Single Facer Corrugated Cardboard Making Machine – High-Efficiency Paperboard Production Equipment

This advanced 2-ply single facer corrugated cardboard manufacturing machine is engineered for optimal performance in producing high-quality fluted paperboard used across packaging, logistics, and industrial sectors. Designed with precision engineering and modern automation technologies, it ensures consistent output of durable, uniform corrugated sheets suitable for both standard and custom applications. Whether you're establishing a new production line or upgrading existing equipment, this system offers reliable throughput, energy efficiency, and minimal maintenance requirements—ideal for manufacturers seeking scalable solutions in global markets.

Key features include an automated glue application system, variable-speed frequency drive control, vacuum-assisted paper feeding, and a robust structure that supports continuous operation at speeds up to 80 meters per minute (economical speed: 60 m/min). The unit integrates seamlessly into larger 3-ply, 5-ply, or multi-layered corrugated board production lines, making it a versatile choice for businesses aiming to expand their product range from basic to premium-grade packaging materials. With a maximum raw material width of 1800 mm and adjustable slitting capabilities from 145–1800 mm, the machine accommodates various roll sizes and end-product specifications without compromising accuracy or quality.

The core components—such as the corrugating roller made from chrome-molybdenum steel, hardened to HRC 55–60 degrees, and treated with surface grinding and chrome plating—ensure long-lasting durability under heavy-duty conditions. Additionally, the pneumatic-controlled gluing mechanism, PLC-based automatic glue regulation, and digital display for real-time monitoring enhance operational stability and reduce waste. Its compact footprint (56 × 4.5 × 4.2 m) allows efficient integration into existing facilities, while the factory setup area (60 × 11 × 5 m) provides ample room for auxiliary systems like steam boilers, air compressors, and starch preparation units.

Designed for international use, this machine meets global standards for safety, environmental compliance, and productivity. It operates efficiently with steam pressure between 0.8–1.2 MPa and consumes approximately 20–26 grams of starch per square meter, balancing cost-effectiveness with superior bonding strength. The transverse cutting precision is maintained within ±1 mm, ensuring clean edges and consistent dimensions—critical for downstream processes such as die-cutting, printing, and box assembly. Optional upgrades like photoelectric tracking systems enable automatic stop functions when paper misalignment occurs, minimizing downtime and material loss.

Common applications span food packaging, electronics shipping containers, retail displays, and industrial cartons requiring structural integrity and aesthetic finish. This equipment serves small-to-medium enterprises looking to enter the corrugated board market, as well as mid-sized factories aiming to increase capacity through modular expansion. It’s particularly suited for regions where sustainable packaging demand is rising, including Europe, North America, Southeast Asia, and Oceania.

Users appreciate its user-friendly interface, low noise levels during operation, and reduced need for manual intervention compared to older models. Many operators report improved consistency in board thickness and fewer defects after implementing this model in their production flow. Maintenance intervals are extended due to the use of fire-resistant lubricants in bearings and wear-resistant materials throughout critical mechanical joints.

Frequently asked questions often revolve around compatibility with different flute types (A, B, C, E), ease of installation, and required utility inputs such as power supply and steam generation. Most buyers find the machine straightforward to integrate with existing setups, especially when working with suppliers who provide technical documentation and remote support services. While initial investment may seem significant, return on investment typically occurs within 12–18 months based on average daily output and market pricing trends for corrugated products.

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