Corrugated single facer cassette type

Corrugated Single Facer Machine – High-Efficiency Cassette Type for Carton Board Production

The corrugated single facer machine is a core component in modern paperboard manufacturing, designed to efficiently produce high-quality single-faced corrugated sheets. This cassette-type model offers exceptional performance, ease of operation, and durability—ideal for packaging producers seeking reliable automation in their production lines. Engineered with precision engineering and advanced materials, this machine ensures consistent quality and reduced downtime, making it an essential asset for any corrugated converting facility worldwide.

Key features include a 320mm main corrugating roller made from 48CRMO alloy steel, heat-treated for long-term resilience under continuous industrial use. The negative pressure system minimizes thermal loss while ensuring uniform glue application and optimal flute formation. With quick-change roller technology—replacing the entire roller assembly in just 10–15 minutes via motorized trolley—the machine maximizes uptime and simplifies maintenance. Its airbag-controlled pressure system delivers stable force distribution across rollers, enhancing both surface adhesion and structural integrity of the final product.

Glue application is precisely managed through electrically adjusted controls, featuring an independent coating mechanism that prevents adhesive drying when the main unit halts. This not only improves operational efficiency but also reduces waste and cleaning time. The mobile gluing system further enhances accessibility for routine servicing, allowing faster repairs without extensive disassembly. A built-in preheater with spray function regulates moisture levels in the liner paper before entering the corrugation zone, contributing to better bonding and fewer defects during production.

Designed for flexibility, the machine supports various corrugation types including B flute (UV or UVV), with an effective working width ranging from 1400mm to 2500mm. Operating speeds reach up to 180 meters per minute, maintaining high throughput while preserving material quality. Temperature settings range between 160°C and 200°C, accommodating different paper grades and adhesive formulations. Compressed air at 0.4–0.9 MPa and steam pressure at 0.8–1.3 MPa ensure compatibility with standard factory utilities globally.

This single facer is commonly integrated into larger corrugated board production systems, often paired with die-cutting machines, slitters, and folder-gluer units. It’s especially suited for manufacturers producing shipping containers, retail packaging, and custom boxes where strength, consistency, and cost-efficiency are critical. Whether used in small-scale operations or large-volume facilities, its robust design and user-friendly touch-screen interface make it accessible to operators of all skill levels.

Users frequently highlight the machine's reliability over extended periods—some clients have reported trouble-free operation for over a decade. The intuitive color display panel shows real-time status updates, diagnostic alerts, and parameter adjustments, reducing operator errors and facilitating proactive troubleshooting. Maintenance routines are simplified due to modular components, easily replaceable bearings lubricated with high-temperature grease, and standardized parts that reduce spare inventory needs.

Common inquiries about this equipment typically revolve around technical support, installation logistics, and warranty terms. Manufacturers provide on-site assistance for setup and staff training, though travel expenses are generally borne by the buyer. A three-year comprehensive warranty is standard, backed by decades of experience in producing automated corrugated machinery. Customers appreciate the manufacturer’s commitment to after-sales service, including prompt response times and global spare parts availability.

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