Automatic single facer 2ply corrugated paperboard

Automatic Single Facer for 2-Ply Corrugated Paperboard – High-Efficiency, Precision Engineering for Modern Packaging Production

This automatic single facer is a state-of-the-art machine designed specifically for producing high-quality 2-ply corrugated paperboard used in packaging, shipping, and industrial applications. Engineered with advanced manufacturing techniques and durable materials, it delivers consistent performance, minimal downtime, and superior board quality—ideal for businesses seeking reliable automation in their corrugated production lines.

Key Features:

• High-Pressure Air Suction System – Equipped with an integrated fan and muffler device, this system ensures efficient airflow control while reducing noise pollution, making it suitable for indoor factory environments.
• Cast Iron Base Structure – A robust foundation made from high-grade cast iron with a wall thickness of 150mm provides exceptional stability during operation, minimizing vibration and enhancing long-term durability.
• Hardened Corrugating Rollers – The rollers are crafted from 48CrMo alloy steel, heat-treated through quenching, tempering, precision boring, and chrome plating. With a diameter of 280 mm and surface hardness exceeding HRC 58, they maintain dimensional accuracy even under heavy use.
• Advanced Pressure Roller Technology – Featuring a 290 mm diameter roller made from medium carbon steel No. 45, the pressure roller undergoes grinding and chrome plating for smooth surface finish and wear resistance. Its controlled vertical movement ensures uniform bonding between liner and flute layers.
• Enclosed Operational Cabinet – Electrical components and air sources are housed in a fully enclosed cabinet located at least 1.5 meters away from the main unit, improving safety and ease of maintenance.

Detailed Description:

The single facer integrates cutting-edge mechanical design with user-friendly operational principles. The corrugating roller assembly employs multi-stage processing including CNC grinding, medium-frequency quenching, and hard chrome plating to ensure optimal surface finish and longevity. This precision engineering guarantees consistent flute formation and strong adhesion between the linerboard and corrugated medium, critical for producing leak-proof, stackable, and impact-resistant packaging solutions.

Manufactured using premium materials such as alloy steel, hardened bearings, and corrosion-resistant coatings, this machine meets international standards for reliability and efficiency. It supports both manual and semi-automatic feeding systems, allowing seamless integration into existing or new production workflows. Whether you're running small batches or large-scale operations, this single facer adapts effortlessly to varying throughput demands without compromising on quality.

Applications & Use Cases:

This equipment is ideal for manufacturers involved in corrugated box fabrication, e-commerce packaging, food and beverage containers, electronics protection, and logistics packaging. It serves as a foundational component in automated corrugated board production lines, especially when paired with slitters, folder-gluer machines, or die-cutting units. Suitable for regional distribution centers, contract packagers, and custom packaging suppliers worldwide, it offers scalability for growing businesses.

User Feedback Highlights:

Operators report improved consistency in board quality, reduced material waste, and faster setup times compared to older models. Many appreciate the quiet operation due to the sound-dampening enclosure and the intuitive layout that simplifies daily maintenance tasks. Customers note its ability to handle diverse paper grades—from lightweight kraft to heavy-duty test boards—without frequent recalibration.

Frequently Asked Questions:

Is this machine suitable for continuous 24/7 operation? Yes, built with industrial-grade components and reinforced structural support, it’s designed for extended runtime with minimal maintenance intervals.

What kind of maintenance does it require? Routine checks include inspecting roller alignment, cleaning air filters, lubricating moving parts, and verifying electrical connections. We recommend quarterly servicing by trained technicians.

Can I integrate this into my existing corrugated line? Absolutely—it's compatible with most standard configurations and can be adapted to work alongside other machines like pre-heaters, glue applicators, or cooling systems.

How long is the warranty period? A comprehensive three-year warranty covers major mechanical and electrical components, backed by our global service network and spare parts availability.

What makes your product different from competitors? Our decades-long experience in manufacturing corrugated machinery enables us to deliver unmatched build quality, energy efficiency, and customer support tailored to international markets outside China, Hong Kong, Macau, and Taiwan.

Product Categories : Corrugated Cardboard Production Line > Corrugated Cardboard Production Line