Corrugated 5 color carton box flexo printing machine

High-Speed 5-Color Flexographic Printing and Die-Cutting Machine for Corrugated Carton Boxes

This advanced corrugated box production system integrates high-precision flexo printing, slotting, and die-cutting functions into a single automated unit, ideal for manufacturers seeking efficient, accurate, and cost-effective packaging solutions. Engineered for industrial-scale operations, this machine delivers consistent quality across various cardboard thicknesses and sizes while maintaining speed and safety standards suitable for global markets.

Key Features: The machine features an inverter-controlled mechanical lead-edge feeding system that ensures stable and precise paper handling—critical for reducing waste and enhancing productivity. Equipped with a domestic brand PLC touch screen interface, it allows quick order changes and data storage, streamlining workflow transitions. All cylinders and rollers are chrome-plated for superior wear resistance, while precision-ground alloy steel gears provide smooth transmission with minimal vibration. A self-locking gap adjustment mechanism simplifies operation, and each module includes emergency stop functionality for operator safety. High-quality electric, pneumatic, and bearing components from trusted suppliers ensure long-term reliability.

Detailed Description: Designed for versatility, the system supports up to five-color printing on corrugated boards ranging from 3 to 5 layers, with maximum print areas of 1000x2000 mm (for 2400 type) or 1000x2200 mm (for 2600 type). It can handle sheet sizes up to 1250x2500 mm and produces boxes as small as 250x450 mm. With a top speed of 120 pieces per minute and economical speeds between 80–100 ppm, it balances throughput with precision. Tolerance levels are maintained within ±0.75 mm for multi-color registration, ±1.5 mm for slotting, and ±1.5 mm for die-cutting—ensuring professional-grade results. The rotary die-cutting unit employs rigid chrome-plated rollers with dynamic balance technology, automatic separation during non-cutting phases, and rubber roller movement capabilities to extend service life. Additionally, the free die mold slotting feature reduces tooling costs and increases flexibility for standard box production.

Application Scenarios: This equipment is perfectly suited for packaging companies producing retail boxes, e-commerce shipping containers, food-grade cartons, and custom displays. Whether manufacturing for consumer goods, pharmaceuticals, electronics, or logistics industries, the machine’s robust build and intelligent controls support continuous production runs with minimal downtime. Its modular design also makes it adaptable to evolving market demands such as eco-friendly water-based inks and lightweight packaging trends.

User Feedback: Operators worldwide have praised its ease of setup, particularly the digital phase adjustment system which eliminates manual calibration errors. Many users highlight how the integrated automatic stacking system improves efficiency by reducing labor requirements. Long-term users report consistent performance over several years, often exceeding initial expectations regarding durability and maintenance intervals. Customers appreciate the clear speed and count display, enabling better production tracking and planning.

Frequently Asked Questions: Yes, we are a certified manufacturer with over two decades of experience in designing and building fully automatic water-based flexo printing, slitting, and die-cutting machines. Our factory is located in Dongguang County, Cangzhou City, Hebei Province, China—easily accessible via Tianjin Airport followed by high-speed rail to Cangzhou. We offer international technical support services including installation and training, though travel expenses must be covered by the buyer. Our standard warranty period is three years, although some clients have used our machines successfully for more than ten years without major issues. The combination of durable materials, intelligent automation, and proven engineering makes this solution a reliable investment for any serious corrugated packaging business.

Product Categories : Carton Box Printing Slotting Die-Cutting Machine > ZYKM Middle speed Printing Slotting Die cutting