single facer for corrugated cardboard prodction line

Single-Facer Machine for Corrugated Paper Production: High-Efficiency, Precision Engineering for Modern Packaging Solutions

The Single-Facer Machine is a specialized industrial equipment designed to produce single-face corrugated paperboard with consistent quality and high productivity. Ideal for manufacturers seeking reliable performance in the production of lightweight packaging materials, this machine integrates advanced engineering principles with durable components to ensure optimal efficiency across various production environments. Engineered for precision, durability, and ease of operation, it supports both standard and custom fluting profiles—making it a versatile asset in modern corrugated manufacturing lines.

Key Features include a robust 360mm corrugating roller made from 48CrMo alloy steel (HRC55–58), treated through quenching and tempering followed by precision grinding and hard chrome plating for extended service life. The pressure roller (Φ365mm) uses medium carbon steel (45#) with similar heat treatment and surface finishing, ensuring uniform pressure distribution during lamination. A vacuum-assisted feeding system with high-pressure fan and noise-reducing technology guarantees smooth sheet handling without misalignment or air entrapment. Glue rollers feature 25-line engraved patterns and chromium coating for even adhesive application, while preheating rollers (Φ400mm) utilize seamless steel tubing with hardened surfaces to maintain consistent board temperature before bonding.

This machine operates at a working speed of up to 180 meters per minute, with a design capacity of 200 m/min, making it suitable for mid-to-high-volume production needs. Powered by a 22 kW main motor and a 15 kW suction fan, the unit ensures stable performance under continuous load conditions. Control systems are based on Schneider PLCs, touchscreens, and Taiwan Delta inverters for precise speed regulation and automated glue control. All critical components—including bearings (NSK), reducers (Taiwan Chengbang), and electrical systems—are sourced from globally recognized brands to guarantee reliability and reduce downtime.

Common applications include producing single-faced corrugated sheets used in e-commerce packaging, food containers, consumer goods boxes, and protective packaging for electronics. Its modular design allows integration into semi-automatic or fully automated production lines, offering flexibility for businesses scaling operations or optimizing existing facilities. Whether used in small workshops or large-scale factories, the Single-Facer Machine delivers consistent results, minimal waste, and efficient energy usage.

Users consistently report improved product consistency, reduced maintenance intervals, and enhanced operator safety due to intuitive controls and sealed mechanical systems. The machine’s ability to handle multiple flute types (A, B, C, E, F, U, V) adds value for clients requiring customized solutions. Additionally, its compact footprint and low noise levels make it ideal for indoor installations where space and environmental impact are considerations.

Q: What makes this single-facer different from basic models? A: Unlike conventional machines, this unit features hardened rollers, precision-engineered glue systems, and smart automation via PLC-based controls—ensuring superior adhesion, fewer defects, and less manual intervention. Q: Can I customize the flute type? A: Yes, the machine supports all major flute configurations (U/V/A/B/C/E/F), allowing customization based on customer specifications. Q: How often does maintenance need to be performed? A: With high-temperature grease lubrication and hardened components, routine checks every 6 months are recommended for peak performance. Q: Is it suitable for international markets? A: Absolutely—it meets global standards for safety, emissions, and operational efficiency, making it compliant for use in Europe, North America, and beyond.

Product Categories : Corrugated Cardboard Production Line > Single Facer Machine