Corrugated 2 ply paperboard making single facer machine

Corrugated 2-Ply Paperboard Making Single Facer Machine – High-Efficiency, Durable Solution for Corrugated Box Production

This advanced single facer machine is engineered specifically for producing high-quality 2-ply corrugated paperboard, offering a reliable and efficient solution for manufacturers seeking precision, durability, and consistent output in their packaging production lines. Designed with industrial-grade components and modern automation features, it supports the creation of strong, lightweight corrugated sheets ideal for shipping containers, retail packaging, and protective cartons used across global industries.

Key advantages include a robust construction featuring a high-strength alloy steel corrugating roll (48CrMo), surface-hardened through medium-frequency quenching and chrome plating to achieve HRC55–60 hardness—ensuring long-term wear resistance and stable performance even under continuous operation. The absence of gear transmission reduces mechanical noise and maintenance needs while enhancing operational smoothness. Additionally, all dancing rolls and preheating rollers are precision-ground and chrome-plated, minimizing friction and improving paper handling consistency during the forming process.

For enhanced control and quality assurance, this unit integrates an independent glue cleaning system along with an electric glue-separate board that allows precise adjustment of adhesive width—a critical factor in achieving uniform bonding without waste. The pneumatic lifting mechanism for the glue roll ensures quick, accurate positioning and minimizes downtime during setup or maintenance. A vacuum suction cover stabilizes the linerboard, preventing misalignment and reducing material waste caused by slippage or wrinkling.

Operational flexibility is further supported by both manual and electric regulation options, enabling users to select the most suitable method based on production requirements or skill level. Lubrication is handled via high-temperature grease, ensuring optimal bearing performance at elevated operating temperatures common in continuous corrugation processes. These design elements collectively contribute to reduced energy consumption, lower maintenance costs, and improved uptime compared to conventional models.

Common applications span food packaging, electronics shipping, pharmaceuticals, cosmetics, and e-commerce logistics where durable yet cost-effective corrugated materials are essential. Whether integrating into a standalone line or part of a larger automated system, this single facer delivers consistent results for businesses aiming to scale production while maintaining product integrity and environmental efficiency.

Users report significant improvements in sheet flatness, glue adhesion strength, and overall throughput when compared to older equipment. Many appreciate the intuitive interface and minimal learning curve, especially when transitioning from manual to semi-automatic operations. Feedback also highlights the machine’s ability to handle various paper weights and grades without frequent recalibration—a major benefit for multi-product facilities.

While some operators initially inquire about compatibility with different glues or liners, the system's modular design accommodates standard corrugating adhesives and commonly available paper stocks. For those concerned about safety, the enclosed structure and controlled heat zones reduce exposure risks, making it suitable for environments with strict occupational health standards. Although not designed for fully unattended operation, its stability and low failure rate make it ideal for shift-based manufacturing setups.

Product Categories : Corrugated Cardboard Production Line > Single Facer Machine