High-Precision Hydraulic Press Brake ML1100 for Industrial Metal Bending
The ML1100 hydraulic press brake is a robust, high-performance machine engineered for precision sheet metal forming in industrial environments. With a maximum bending area of 1100×800mm and a working speed of 28±2 strokes per minute, this model delivers consistent accuracy and productivity across diverse manufacturing applications. Designed for durability and ease of operation, the ML1100 integrates advanced safety systems, premium-grade materials, and customizable configurations to meet global industry standards.
Key Features
- Extended Work Area: The 1100×800mm bending capacity supports large-format sheet metal processing, ideal for fabrication shops handling medium-to-heavy gauge materials.
- Variable Operation Modes: Choose from continuous, single-stroke, or delayed cycle modes to optimize workflow efficiency based on production needs.
- Enhanced Safety Systems: Equipped with handle interlocks, case-mounted cameras, photoelectric sensors, and gantry protection mechanisms to ensure operator safety during operation.
- Powerful Motor Configuration: A 5.5kW motor provides reliable energy delivery for smooth and efficient bending performance under heavy-duty conditions.
- Robust Structural Design: Constructed using HT300 cast iron for the main frame, QT450-5 ductile iron for components, and F38MnFs alloy steel for the spindle—ensuring long-term rigidity and wear resistance.
- Customizable Drive Options: Available with single-wheel, dual-wheel, or inertia-driven systems to suit specific application requirements and material thicknesses.
- Advanced Lubrication Solutions: Optional electronic oil supply system or manual centralized lubrication ensures minimal maintenance and extended component life.
- Premium Electrical Components: Utilizes globally recognized brands such as ABB, Schneider, Chint, Autonics DC, and Toshiba for stable voltage control and operational reliability.
- SKF and HRB rolling bearings combined with zCuZn40Pb2 sliding bearings enhance motion precision and reduce friction-related wear.
- Reliable Clutch Brake System: Features forged impurity-free armature, Huayang oxygen-free copper coils, and asbestos-containing copper brake bands for precise stopping and torque control.
Detailed Description
The ML1100 press brake combines mechanical strength with intelligent design to deliver exceptional bending consistency. Its modular construction allows for flexible configuration, making it suitable for both standalone use and integration into automated production lines. The machine’s overall dimensions (1900×1800×1700mm) and weight (4500kg) reflect its industrial-grade build quality, while the manual voltage control mode offers straightforward operation without complex automation overhead. The inclusion of optional features like electronic oiling and dual-wheel drive makes this model adaptable to evolving shop floor demands. Whether used for prototyping or mass production, the ML1100 maintains tight tolerances and repeatable results, minimizing scrap rates and maximizing throughput.
Applications
This hydraulic press brake is widely employed in industries requiring accurate sheet metal bending, including automotive bodywork, HVAC fabrication, metal furniture manufacturing, and general engineering workshops. It excels in tasks involving stainless steel, aluminum, and carbon steel sheets up to 15 meters in length, making it an excellent choice for both small-scale fabricators and mid-sized manufacturers seeking a balance between cost-effectiveness and technical capability.
User Feedback
Customers praise the ML1100 for its stability during prolonged operations, ease of setup, and low maintenance intervals. Many highlight the intuitive interface and responsive safety controls as key advantages over competing models. Users in Europe and North America frequently mention improved part consistency compared to older hydraulic systems, attributing this to the machine’s superior pressure regulation and tool alignment mechanisms.
Frequently Asked Questions
What is the difference between single-wheel and dual-wheel drive? Single-wheel drives are simpler and more economical, while dual-wheel setups offer better load distribution and reduced vibration—ideal for thicker materials or higher-frequency operations.
Can I integrate this machine into an existing CNC system? Yes, the ML1100 can be retrofitted with compatible control units for seamless integration into modern manufacturing cells, provided proper electrical interfaces are available.
Is the lubrication system easy to maintain? Manual centralized oiling requires periodic checks, but the optional electronic system automates lubrication cycles, reducing downtime and enhancing bearing longevity.
Does it support different types of dies? Absolutely—the machine accommodates various die sets including V-dies, U-dies, and custom tooling, allowing flexibility for diverse bending angles and profiles.
